Shipping and Handling Monitors

ShockWatch Impact Indicators – Technical Information

Technical Information for ShockWatch LabelsFrequency vs. Duration
The amount of time required for an impact to happen is described in two ways; frequency and duration. Frequency describes the time as compared to cycles per second and the unit of measure is called Hertz (Hz). Duration describes the time as compared to seconds and the usual unit of measure is milliseconds (msecs).The mathematical expressions related to these two terms are:
1 msec. = .001 seconds
1 Hz. = one cycle per second
Duration = (1 / Frequency) / 2
Frequency = (1 / Duration) / 2

To convert Duration to Frequency, the calculation is as follows;
Duration = (1 / Frequency) / 2

Example: Convert 500 Hz. to Duration
Duration = (1 / 500) / 2
Duration = .001 seconds
Duration = 1 msecs.

To convert Frequency to Duration, the calculation is as follows;
Frequency = (1 / Duration) / 2

Example: Convert 10 msecs to Frequency
10 msecs. = .010 seconds
Frequency = (1 / Duration) / 2

Frequency = (1 / .010) / 2
Frequency = 50 Hz.

ShockWatch Activation Curves
The left side of the Frequency vs. Duration curve shows a linear scale and is titled “G” or “G-level”. This is the acceleration scale. A “G” is a multiple of the acceleration due to gravity (32.2 ft/s2, or 9.8 m/s2). Five (5) G’s equals five (5) times the acceleration due to gravity.

The bottom side of the page shows a linear scale that is titled “t”. This is the duration scale and its unit is milliseconds. One millisecond is 1/1000 of a second.

The most critical thing to observe from the curves is that as duration decreases activation acceleration increases. The reason behind this is that our shock curves are based on a half-sine shock pulse. The area under the shock pulse is known as Delta V, or rather, the change in velocity. The Delta V is actually the phenomenon that activates a ShockWatch device or causes damage to a product. If you shorten the duration (make the shock pulse thinner) you must make it taller (higher G) to keep approximately the same area under the curve (Delta V). Figure 4 features two shock pulses; the first one is wide and short and the second one is tall and skinny. But they both could be used to describe the same ShockWatch device because they have approximately the same area under the curve (Delta V). The second shock pulse makes up for its shorter duration with a high “G”.

There is also one other parameter to be aware of. Each ShockWatch has a “minimum G” threshold that must be exceeded before it will activate. You can determine this “minimum” G for each ShockWatch device by looking at the shock curves. It is the left most “G-level” value on the curve. It is the “G-value” where the shock curve intercepts, or runs into, the left acceleration scale. If this “minimum G” is not exceeded, regardless of the duration or the Delta V, the ShockWatch will not activate.

ShockWatch Label Placement
The correct placement of a ShockWatch label is paramount to achieve proper device operation. A ShockWatch label placed in the wrong position on a package can alter that device’s response characteristics and cause erratic results.

Whenever possible, the ShockWatch label should be placed on as rigid an area as possible. The reason for this is that if the surface to which the label is affixed is flexible, or can flex, it will dissipate an indeterminate amount of shock. The selection guide for ShockWatch devices is based on the assumption that the label is placed on a package at a position that has minimal flex. If a ShockWatch label is placed in a non-rigid position, its activation response will not correlate with the selection guide.

Typically, the most rigid area of a container (box) is at or near a corner. The most flexible area of a container in the center of a side. To prove this to yourself, press against the center of one side of a corrugated container. You will see that it easily gives way and flexes. Now, press against that same side but at a point near the junction of that side with one of the other sides (corner). You will see that there is considerably less flex.

In conclusion, if a ShockWatch customer reports erratic results in using the ShockWatch labels, the first item to check is the placement of the label.

Packaging
As you well know the packaging of an item plays a very important role in insuring that the product will reach its destination without damage. But do you know specifically how packaging protects the contents? The assumption is that packaging simply absorbs or dissipates shock. Actually, packaging uses Physics to alter shock or impact so that it doesn’t render damage to the contents. Here is how.

Figure 3 shows a damage boundary curve (dbc). A dbc can be developed for every product made. A dbc shows what shock is required to damage a product. Any impact whose characteristics fall within the damage area of the dbc will damage that product. For instance, on the dbc shown, an impact of 50G @ 5 msec. would damage the product because that impact in within the damage area. For the same dbc, an impact of 10G @ 5 msec. would not damage the product because it is outside the damage area. Two interesting characteristics of a dbc are that it clearly shows that for all products there is a minimum acceleration and a minimum time duration that must be exceeded in order to render damage to a product.

Figure 4 shows two shock pulses. The top pulse represents what a product is exposed to when it is dropped a specific height with no packaging. The bottom pulse represents what a product is exposed to when it is dropped from the same height but is protected by packaging. Each pulse occupies approximately the same area, as represented by the numbered squares. This area is called delta V, or rather, the change in velocity experienced by the product when it was dropped. Delta V is purely a function of the drop height and since drops from the same height generated these shock pulses, they have the same delta V. So how can two shock pulses have the same delta V but be shaped so differently? When the product was dropped with packaging, the first thing to hit the ground was the box. When the box touched the ground, it came to a stop very quickly. The amount of time required for an object (box) to stop once it has impacted another object (ground) is what we call the time duration of an impact. Although the box had stopped, the contents continued to move by compressing the packaging foam. Thus the contents had a longer time duration. So if the box and contents were experiencing the same delta V but the contents experience a longer time duration, the peak acceleration seen by the contents had to be lower.

Refer back to the dbc on figure 3. You will see two points. One is marked “A1, T1″and the other is marked “A2, T2″. “A1, T1″ represents the shock pulse without packaging shown on figure A. As you can see “A1, T1″ is within the damage area of the dbc and thus would damage the product. “A2, T2″ represents the shock pulse with packaging shown on figure 4. “A2, T2″ is outside of the damage area as thus would not damage the product. So in effect what the packaging did was to increase the time duration, lower the peak acceleration, and get the impact out of the damage area of the dbc.

So packaging really just changes the characteristics of shock to not damage the contents.

ShockWatch Activation Angles
All of the ShockWatch activation curves we publish are based on the ShockWatch receiving an impact at a 45-degree angle. ShockWatch monitors are most sensitive to impacts at this angle. There does exist, however, a slight deviation in the response of a ShockWatch monitor to an impact at an angle of 90 degrees. In most applications this deviation is not relevant. However, there are some applications where precise impact values at specific angles are required.

The deviation in a ShockWatch monitor’s response due to the change in angle generally follows this equation:

90 degree acceleration (G) value =
Example: 45-degree acceleration value for a L-65 at 10 msecs. = 46G

90 degree acceleration value =
90 degree acceleration value = 65G

Knowing this characteristic of ShockWatch monitors can be a benefit. For instance, you may have a customer who has a specific engineering application where he wants an indicator that will react at a value that does not coincide specifically with one of our standard ShockWatch monitors. It is sometimes possible to simply change the orientation of the monitor so as to achieve the sensitivity required at a specific angle.

ShockWatch Activation Equations 45° Acceleration

PRODUCTL-30L-35

L-47

L-55

L-65

ANGLE45°45°

45°

45°

45°

EQUATIONG = 367.2 / t + 102.5G = 299.8 / t + 81.5

G = 233.1 / t +52.7

G = 215.0 / t + 40

G = 201.1 / t +25.1

To calculate the 90 degree value use the following equation:

90 degree acceleration (G) value =
Manufacturing Quality Specification
The quality specification used in the manufacturing process of the ShockWatch tube is as follows:
U.S. Military Specification (Mil. Spec)
Mil. Spec 105D
2.5% Cumulative AQL

This specification is a recognized means of statistically sampling manufactured goods and is acceptable to ISO 9001 concerned ShockWatch monitor uses.

Technical Information for MAG 2000 and MAG 2000 Impact Date/Timer

How the MAG 2000 Works
The MAG 2000 utilizes two magnets, the bottom magnet held rigidly in place and an upper magnet held in place by the mutual magnetic field attraction. When acceleration due to shock or vibration is strong enough to create a force greater than the magnetic force, the upper magnet is forced off its “home” position and appears in a new visible position within the device. The MAG 2000 also indicates the angle of impact by the position of the upper magnet. The G-activation level is factory set and available in a wide variety of settings from 1/2 to 25 G’s. Selection guides are available upon request that will convert G-levels to MPH correlations. The MAG 2000 Impact Date/Timer works the same way as the MAG 2000, except that one acceleration forces the upper magnet off its Home position, this monitor also reflects the date and time that the shock occured.

MAG 2000 Selection
The MAG 2000 is the ideal product to monitor shipments in excess of 100 lbs. There are some specific situations to be aware of when thinking about purchasing a MAG 2000.

First, you must know the modes of transportation that the shipment will encounter. For example, if a shipment is going truck and air only, the primary concern will be vertical impacts such as are created when the truck goes over potholes or speed bumps too fast or if a plane lands hard. If a shipment is going rail at some point, there should be concern for horizontal impacts that occur during railcar couplings.

Second, you must know if the MAG 2000 is to be placed on the contents or the package. It is advisable that the MAG 2000 is always placed on the contents because generally what is important is how much impact the contents received as opposed to what the package received. But there are exceptions, such as the customer wanting to view the MAG 2000 at all times. The placement of the MAG 2000 will affect the selection of the proper sensitivity. The contents should always experience less impact than the package because of the dampening characteristics of the package. Therefore, if the MAG 2000 is to be placed on the contents, you should always prescribe a value equal to or less than the nominal value dictated by the weight of the package unless the customer has a damage specification for the contents which, in that case, should be matched.

Worthy of mention is that two VH MAG 2000 units can be oriented on a single package such as to give three-axis (omni-directional) coverage. For values above 3G, the vertical response of a VH MAG 2000 is 1G less than the horizontal response. For example, a 5G VH MAG 2000 will respond to a 4G vertical impact. With MAG 2000 placement as shown in the figure, any impact, either horizontal or vertical, can be monitored.

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